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Heithoff, Malte ; Michael, Judith ; Sapel, Patrick ; Köbel, Thilo ; Rumpe, Bernhard ; Hopmann, Christian

Application of Digital Shadows on Different Levels in the Automation Pyramid - (Extended Abstract)

Heithoff, Malte , Michael, Judith , Sapel, Patrick , Köbel, Thilo, Rumpe, Bernhard and Hopmann, Christian (2026) Application of Digital Shadows on Different Levels in the Automation Pyramid - (Extended Abstract). In: Modellierung 2026, March 9-12, 2026, Bayreuth, Germany.

Date of publication of this fulltext: 20 Mar 2026 07:40
Conference or workshop item
DOI to cite this document: 10.5283/epub.78998


Abstract

We present the practical application of the Digital Shadow (DS) in injection molding production to manage the resulting heterogeneous volumes of data. A Digital Shadow of a system is a task- and context-dependent, purpose-oriented, aggregated data set that forms the basis for informed decision-making. We examine two use cases located at different levels of the automation pyramid: ...

We present the practical application of the Digital Shadow (DS) in injection molding production to manage the resulting heterogeneous volumes of data. A Digital Shadow of a system is a task- and context-dependent, purpose-oriented, aggregated data set that forms the basis for informed decision-making. We examine two use cases located at different levels of the automation pyramid: Geometry-dependent process configuration (Control and operational level): The DS is used at runtime to optimize the injection profile in order to achieve a more uniform melt front velocity and thus higher part quality. Production planning and control (Planning level): The DS is used to calculate optimal machine allocation plans based on objectives such as minimum total setup time or minimum total lateness of orders. A reference model of the Digital Shadow was designed and refined within the German Cluster of Excellence "Internet of Production" (IoP) at RWTH Aachen University. For both use cases, we create a concrete data model and demonstrate how the different positioning within the automation pyramid impacts the specific data structure, the system models used, and the real-time requirements. These findings serve as a guideline for the development of future Digital Shadows in further application scenarios.



Involved Institutions


Details

Item typeConference or workshop item (Speech)
Publisher:Gesellschaft f\"r Informatik e.V.
Open Access Type:OA-Version in anderem Repositorium
Other Series:LNI
Volume:P-378
Page Range:pp. 153-154
Date10 March 2026
InstitutionsInformatics and Data Science > General computer science
Informatics and Data Science > General computer science > Chair of Programming and Software Engineering (Prof. Dr. Judith Michael)
Identification Number
ValueType
10.18420/modellierung2026-14DOI
KeywordsDigital Shadow , Injection molding , Production planning and control , Method , Data , Software Engineering
Dewey Decimal Classification000 Computer science, information & general works > 004 Computer science
StatusPublished
RefereedYes, this version has been refereed
Created at the University of RegensburgPartially
URN of the UB Regensburgurn:nbn:de:bvb:355-epub-789980
Item ID78998

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