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Putra, Niko E. ; Youf, Raphaëlle ; Moosabeiki, Vahid ; Leeflang, Marius A. ; Klimopoulou, Maria ; Mirzaali, Mohammad J. ; Mol, Arjan ; Riool, Martijn ; Fratila-Apachitei, Lidy E. ; Zhou, Jie ; Apachitei, Iulian ; Zadpoor, Amir A.

Direct ink writing of sustainable multifunctional biodegradable porous Fe-eggshell scaffolds

Putra, Niko E., Youf, Raphaëlle , Moosabeiki, Vahid, Leeflang, Marius A., Klimopoulou, Maria, Mirzaali, Mohammad J., Mol, Arjan, Riool, Martijn , Fratila-Apachitei, Lidy E., Zhou, Jie, Apachitei, Iulian und Zadpoor, Amir A. (2025) Direct ink writing of sustainable multifunctional biodegradable porous Fe-eggshell scaffolds. Acta Biomaterialia 202, S. 622-640.

Veröffentlichungsdatum dieses Volltextes: 25 Aug 2025 12:04
Artikel
DOI zum Zitieren dieses Dokuments: 10.5283/epub.77571


Zusammenfassung

Medical devices contribute to the carbon footprint generated by the healthcare sector. The development of implants and biomaterials using recycled waste materials promotes sustainable advances in tissue engineering. Additively manufactured (AM) bone-substituting biomaterials with multifunctional properties, e.g., biodegradability, antibacterial and osteogenic potential, can contribute to ...

Medical devices contribute to the carbon footprint generated by the healthcare sector. The development of implants and biomaterials using recycled waste materials promotes sustainable advances in tissue engineering. Additively manufactured (AM) bone-substituting biomaterials with multifunctional properties, e.g., biodegradability, antibacterial and osteogenic potential, can contribute to sustainable healthcare. Biodegradable biomaterials eliminate secondary surgeries to remove implants, reduce post-surgical complications, and enhance patient recovery, thus decreasing the energy usage and waste associated with medical treatments. Herein, we present porous iron (Fe) scaffolds incorporating 20 vol% waste-derived eggshell particles for bone substitution. The Fe-eggshell scaffolds were fabricated using direct ink writing (DIW) technique and underwent post-AM heat treatment. During sintering, the eggshell’s main component – CaCO3, transformed into CaO. Atomic diffusion between α-Fe and CaO phases resulted in the formation of Ca2Fe2O5 phase at the interface. The scaffolds were 70 % porous and displayed a biodegradation rate of 0.11 mm/year. The mechanical properties were comparable to trabecular bone and the scaffolds endured 3 million loading cycles at 0.7σy in r-SBF. The scaffolds showed apatite-forming ability, evidenced by the formation of (carbonaceous) hydroxyapatite, which are conducive to preosteoblast adhesion, proliferation, and differentiation. RT-qPCR analysis confirmed the osteogenic potential of the specimens as evidenced by the upregulated expression of osteopontin and osteocalcin as compared to Ti6Al4V controls. Furthermore, the scaffolds exhibited bactericidal activity (>3.9-log CFU reduction) against methicillin-sensitive and multidrug-resistant strains of Staphylococcus aureus and delayed their biofilm formation. Our research showcases the exceptional multifunctionality of DIW Fe-eggshell composite scaffolds for the sustainable development of orthopedic biomaterials.



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Details

DokumentenartArtikel
Titel eines Journals oder einer ZeitschriftActa Biomaterialia
Band:202
Seitenbereich:S. 622-640
Datum26 Juni 2025
InstitutionenMedizin > Lehrstuhl für Unfallchirurgie
Identifikationsnummer
WertTyp
10.1016/j.actbio.2025.06.051DOI
Stichwörter / KeywordsAdditive manufacturing Direct ink writing Sustainable biomaterials Iron-eggshell composite Biodegradable implant Bone substitution
Dewey-Dezimal-Klassifikation500 Naturwissenschaften und Mathematik > 570 Biowissenschaften, Biologie
StatusVeröffentlicht
BegutachtetJa, diese Version wurde begutachtet
An der Universität Regensburg entstandenJa
URN der UB Regensburgurn:nbn:de:bvb:355-epub-775714
Dokumenten-ID77571

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